Remove the OAD pulley seal cap (A) by piercing the center of the rubber cap with a flat screwdriver and prying it loose.
NOTE: While the cap is off, the grease inside the OAD pulley is exposed. Do not wipe the grease off, and make sure it does not become contaminated.
3.
OAD Pulley - Remove
1.
Clamp the alternator firmly in a vise.
2.
Insert the alternator OAD pulley holder into the OAD pulley.
3.
Place a 10 mm socket (A) through center of the alternator OAD pulley holder (B), onto the nut on the end of the alternator shaft.
4.
Hold the alternator OAD pulley holder with a 17 mm wrench (C), then turn the alternator shaft clockwise.
5.
Remove the OAD pulley (D).
4.
All Removed Parts - Install
1.
Install the parts in the reverse order of removal.
NOTE:
When installing do not distort the OAD pulley seal cap.
Make sure to check that the cap is installed securely.
1.
OAD Pulley - Inspect
1.
Clamp the alternator firmly in a vise.
2.
Insert the alternator OAD pulley holder into the OAD pulley.
3.
Place a beam type torque wrench (A) with a 17 mm socket wrench (B) on the alternator OAD pulley holder.
4.
While holding the OAD pulley (C), rotate the alternator shaft counterclockwise. Make sure the alternator shaft is locked when applying the specified torque.
Specified Torque:
11 N·m (1.1 kgf·m, 8 lbf·ft)
If the alternator shaft locks, go to step 3.
If it does not lock, replace the OAD pulley.
5.
While holding the OAD pulley (A), rotate the alternator shaft clockwise. Check that the alternator shaft rotates at the specified torque or less.
Specified Torque:
0.8 N·m (0.08 kgf·m, 0.6 lbf·ft) max
If the alternator shaft rotates at the specified torque or less, it is normal. Install a new OAD pulley seal cap.
If it does not rotate at the specified torque or less, replace the OAD pulley.
