Pry up the stake on the locknut (A) from the groove of the clutch guide shaft, making sure the tab completely clears the groove to prevent damaging the clutch guide shaft.
2.
Install the companion flange holder and the holder handle on the companion flange.
3.
Loosen the locknut (A) counterclockwise so its tab (B) comes out from the groove (C) in the clutch guide shaft.
4.
Tighten the locknut (A) until its tab (B) aligns with the groove (C).
5.
Clean any dirt from inside the groove in the clutch guide shaft, then loosen the locknut.
15.
Spring Washer - Remove
16.
Back-Up Ring - Remove
17.
Companion Flange - Remove
1.
Remove the companion flange (A) with a commercially available puller.
18.
Oil Seal - Remove
19.
Oil Pump Cover - Remove
20.
Fluid Strainer - Remove
21.
8 x 10 mm Dowel Pins - Remove
22.
Oil Pump Case - Remove
23.
8 x 10 mm Dowel Pins - Remove
24.
Baffle Cover - Remove
25.
Differential Clutch Assembly - Remove
26.
94.6 mm Shim - Remove
27.
32.3 mm Shim - Remove
28.
Oil Pump Body Assembly - Remove
29.
Rear Differential Solenoid Valve - Remove
30.
8 x 10 mm Dowel Pins - Remove
31.
Oil Seals - Remove
NOTE:
Where icon is shown, click for further information.
Apply a light coat of clean rear differential fluid on all O-rings before installation.
1
Detailed information, notes, and precautions
Torque: N·m (kgf·m, lbf·ft)
Replace
2
Torque: N·m (kgf·m, lbf·ft)
Replace
1.
Oil Seals - Install
1.
Install a new oil seal (A) even and flush with the machined edge of the differential carrier assembly using the 40 mm I.D. driver handle.
2.
8 x 10 mm Dowel Pins - Install
3.
Rear Differential Solenoid Valve - Install
4.
Oil Pump Body Assembly - Install
5.
32.3 mm Shim - Install
6.
94.6 mm Shim - Install
7.
Differential Clutch Assembly - Install
8.
Baffle Cover - Install
9.
8 x 10 mm Dowel Pins - Install
10.
Oil Pump Case - Install
1.
Remove the dirt and oil from the sealing surfaces.
2.
Apply liquid gasket (P/N 08718-0004 or 08718-0009) evenly to the sealing surface.
3.
Install the component within 5 minutes of applying the liquid gasket. Make sure you seal the entire circumference of the bolt holes to prevent fluid leakage.
NOTE:
If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply the new liquid gasket.
Allow it to cure at least 30 minutes after assembly before filling the differential with recommended fluid.
11.
8 x 10 mm Dowel Pins - Install
12.
Fluid Strainer - Install
13.
Oil Pump Cover - Install
14.
Oil Seal - Install
1.
Install a new oil seal (A) even and flush with the rear differential oil pump cover using the 40 mm I.D. driver handle.
15.
Companion Flange - Install
1.
Set the companion flange (A) to the clutch guide shaft.
2.
Drive on the companion flange using the 41.8 mm oil seal driver.
3.
Check the length of clutch guide shaft as shown.
NOTE: Make sure to drive on the companion flange until 2 to 3 thread pitches of the clutch guide shaft appears.
4.
Apply rear differential fluid to the used locknut.
5.
Set the used locknut to the clutch guide shaft.
6.
Install the companion flange holder and the holder handle on the companion flange.
7.
Tighten the used locknut.
8.
Remove the used locknut, the companion flange holder, and the holder handle.
9.
Check the companion flange has been set to the bottom.
16.
Back-Up Ring - Install
17.
Spring Washer - Install
18.
Locknut - Install
1.
Install the companion flange holder and the holder handle on the companion flange.
2.
Tighten the locknut to the specified torque.
3.
Stake the locknut tab (A) into the groove in the clutch guide shaft.
